Overhead cranes are an important aspect of every material handling sector, and employees utilize them frequently to save not just time and money, but also human labor. Workers in an industry without cranes would have to endure significant physical stress in order to carry huge weights that might otherwise be done in minutes with the aid of overhead cranes. Every EOT crane manufacturer agrees that cranes have proven to be one of the most valuable assets for companies and that they have significantly altered the way they used to work.
Cranes, as previously stated, are the most significant element of any industry, which is why they must be properly maintained and cared for in order to extend their lives and boost their durability. It is critical that your crane be serviced on a regular basis if you want to get the most out of it. In this article, we’ll go over everything you need to know about crane health checkup.
Importance of crane health checkup
You will never have to worry about your crane’s performance as long as it is serviced on a regular basis. All the gantry crane manufacturers in India will recommend that a specific preventative maintenance programme should be designed and implemented across all industries that use cranes, and that the manufacturer’s suggestions should be included in the programme. Periodic inspection alerts you to and assists you in monitoring any symptoms of wear and tear in the system, as well as allowing you to arrange repair prior to a breakdown to save unneeded downtime. It is possible to save a significant amount of money by preventing downtime, which is a critical aspect for any company.
Frequent inspection and periodic inspection are the two most common forms of inspection. Frequent inspections take place every day to every month, whereas periodic inspections take place once a month to once a year. Users, on the other hand, choose different sorts of inspection programmes depending on the crane’s use and age.
Phases of crane health checkup
The health checkup of the inspection of an overhead crane must be carried out in 4 phases and all of them are discussed in brief below
- Initial Inspection
After installing the new crane or the hoist, initial inspection, as the name suggests, is the first phase of the inspection which is carried out visually to check if everything related to hoisting and installation is perfect. Initial inspection is carried out even after modification, repair or reinstallation of cranes. An authorized appointed person is allowed to do the initial phase of inspection.
- Functional Test Inspection
Functional test or inspection involves the testing of every functionalities of the crane which is conducted after every shift. In this inspection, each and every part of the air and hydraulic system such as tanks, valves, drain pumps etc are checked and inspected thoroughly for any leakage.
- Frequent Inspection
Based on the usage of your carne, frequent inspections are carried out which mainly focuses hoist brake, wire rope, load chain etc and many abnormalities are found out by even listening to any abnormal sounds. Frequent inspection must include all the parameters included in the functional test inspection apart from the ones listed earlier.
- Periodic Inspection
Periodic inspections are carried out for the cranes with normal to heavy usage and the period for this inspection is yearly. If the crane you are using has not been in use for a month but has been used within 6 months, it is recommended that a periodic inspection must be carried out before its next usage.